We can thank Charles Goodyear for his perseverance. In 1844, after years of experimentation, Charles Goodyear finally invented the process of heating natural rubber mixed with sulfur to create shoe rubber.
He called it vulcanization, and this is still how we make shoe rubber today. With the right combination of mixing, heat, and curing agents, sticky natural rubber is transformed into tough and colorful rubber shoe bottoms.
Vulcanization is how all the big shoe brands like Nike, Adidas, Yeezy, Vibram, Margom, and Jordan made outsoles. The molds and processes are all about the same. Black rubber, crystal rubber, or gum rubber is all a matter of the recipe. Black outsole rubber is loaded with carbon, Crystal rubber is 100% synthetic, while Gum rubber is a mixture of natural and synthetic rubber compounds.
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Natural Rubber Processing -
Crystal Rubber -
Colored rubber
How Rubber Soles are Made for Shoes
To make a rubber outsole you need a sole design, metal outsole tooling, a heated hydraulic press, and rubber compound.
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Fine detail can be cut -
Here is a hot press rubber outsole mold before and after Teflon coating -
The top surface of the mold is the parting line -
The mold surface is made square to fit into the hot press molding machine -
Assembled mold waits for pick up -
CAPÍTULO 5 : DISEÑO DE HERRAMIENTAS DE SUELA EXTERIOR -
A bank of outsole presses -
Outsole mold with locater pins -
Outsole mold with tread detail
The rubber pressing operations for shoe soles are usually sub-contracted to a factory that specializes in the compounding and pressing of the rubber parts. The rubber mixing operations are messy and pressing rooms are uncomfortably hot, making it best done outside of the shoe factory.
Also, the rubber pressing factory will have many customers, allowing the presses to run higher volume efficiently.
See a rubber pressing factory
The rubber pressing operation begins with the mixing of the rubber components. Depending on the performance requirements of the rubber outsole, natural and synthetic rubbers are combined with curing agents such as sulfur or peroxide.
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A size run of shoe outsole tooling stacked, waiting for orders -
Outsole Tooling sidewall -
The outsole mold is a big waffle iron -
Outsole mold with tread detail -
Top and bottom ready to be fused -
Rubber packing -
empty mold -
An outsole mold packed with uncured rubber -
The Green coating is Teflon -
This shape makes a rubber egg crate in the shoe sole -
Outsole mold with locater pins -
Outsole mold -
Sidewall -
A bank of outsole presses -
A bank of outsole presses -
Pins to align the mold -
A high heel rubber outsole mold is hand finished -
Here is a hot press rubber outsole mold before and after Teflon coating -
After test pressing the rubber outsole mold will be adjusted -
Shoe outsole mold factory -
Sneaker rubber outsole tooling being made -
how are sneaker soles made -
Rubber outsole tooling -
Tooling in process -
How outsole tooling is made